Mezzanine Floors

Warehouse Mezzanines

A leading Mezzanine Flooring supplier and installer in the UK

Perhaps the most important benefit of Mezzanine Floors is the return on investment that many businesses see from increased output. Output can increase overnight, often paying for the investment in a short period of time.

Flexibility is key. Production capacity can be increased by up to 100% and extra storage space or materials handling areas can be accommodated, all helping your business to grow. Mezzanine floors provide the perfect solution without having to move location.

Utilising your storage space to its maximum potential is vastly important for your business, the benefits are massive, meaning you can add significant storage volume to your storage area at a fraction of the cost of moving premises.

We offer professional and friendly advice on the design of all mezzanine floors, so they comply with the latest building, safety and fire regulations.

Industrial Mezzanine Floors
Mezzanine Decks | Mezzanine Flooring

Here’s a few factors as to why you should choose Total Interiors:

For any additional information or expert advice, please contact us on 01905 757 506.

Read more in our blog on Mezzanine Floor and Planning Permission.

Mezzanine Flooring Solutions for Offices

Types of Mezzanine Floors

Some of the most common mezzanine floors include Warehousing and Storage, which are the types of flooring that we’re very familiar with.

However, did you know that there are other types of mezzanine flooring solutions for a multitude of uses:

  • Office mezzanines
  • Automotive mezzanine floors
  • Retail & E-commerce mezzanine floors


You also don’t have to have a single storey install either, you can tier them up to suit your requirements.

Office Mezzanine Flooring

Take a moment to check out some of our case studies here...

Karndean Design Flooring

E-Commerce Warehouse Solutions

Ansaldo Nuclear - Industrial Installation

Springpack - Warehouse Storage

Benefits of Warehouse Mezzanine Floors

In the fast-paced world of logistics and warehousing, maximising space and efficiency is paramount. One innovative solution that has gained popularity for its versatility and cost-effectiveness is the installation of mezzanine flooring. This section explores the myriad benefits of integrating warehouse mezzanine floors into your storage facilities.

Increased Storage Capacity

One of the primary advantages of a mezzanine floor is the significant increase in available storage space. By essentially adding an intermediate floor between the main floors of your warehouse, you can double or even triple your storage area without the need for relocating or expanding your existing footprint. This is particularly beneficial for warehouses operating at or near capacity, providing a much-needed expansion of storage space for inventory, equipment, or office areas.

Cost-Effectiveness

Expanding your warehouse space can be a costly and time-consuming endeavor. However, warehouse mezzanine floors offer a cost-effective alternative to traditional expansions or moving to a new facility. The installation of mezzanine flooring is generally less expensive than construction projects and can be completed in a shorter time frame, minimising disruptions to your operations.

Flexibility and Adaptability

Another key benefit of mezzanine flooring is its flexibility and adaptability. Whether your warehouse needs additional office space, storage areas, or production zones, mezzanine floors can be custom designed to fit your specific requirements. Furthermore, they can be easily modified, expanded, or relocated as your business needs change, providing a long-term solution that can adapt to your evolving operations.

Enhanced Workflow Efficiency

Integrating a mezzanine floor into your warehouse layout can significantly improve workflow efficiency. By optimising vertical space, you can streamline operations, reduce clutter, and create more organised and efficient work areas. This spatial optimisation can lead to quicker processing times, reduced operational costs, and ultimately, a more productive and profitable business.

Safety and Accessibility

Safety is a paramount concern in any warehouse setting. Warehouse mezzanine floors are designed with safety in mind, incorporating features such as handrails, staircases, and safety gates to ensure secure and easy access for your staff. Properly designed mezzanine floors can also help in organising your space better, reducing the risk of accidents and enhancing overall workplace safety.

Understanding what a mezzanine floor is and its potential benefits is crucial for any business looking to optimise its warehouse space.

With increased storage capacity, cost-effectiveness, flexibility, improved workflow efficiency, and enhanced safety, warehouse mezzanine floors present a compelling solution for warehouses aiming to maximise their operational potential.

As you consider the future of your storage facilities, consider how a mezzanine floor could elevate your warehousing capabilities.

What is our process for installing a Mezzanine Floor?

Consultation & Survey

One of our highly skilled team members will have the pleasure of visiting your site to engage in a thorough and comprehensive discussion regarding all the available design options.

Not only will we delve into the various styling possibilities, but we will also ensure that accurate measurements are taken, guaranteeing that our final product will be custom-tailored to suit all your specific needs and requirements. 

As we proceed to the next stage, we will be combining our meticulous attention to detail with our creative expertise to put together a comprehensive quotation and detailed drawings that accurately reflect the ideas that have been discussed thus far.

We understand that clear communication and transparency are vital during this process, and we will ensure that you are fully informed every step of the way.

As soon as you sign up with us, we start the process of assigning a designated project manager that will work closely with you throughout the entire duration of your project.

Your health and safety requirements will also be thoroughly examined, and any necessary measures will be taken to ensure that your project proceeds with the utmost safety in mind.

Once we have completed the installation process, we would provide you with a comprehensive handover document. It will contain all the details about the entire installation process, including certifications and training materials.

We are always committed to keeping our customers happy, and we believe that providing you with a detailed handover document will help you get the most out of your installation. 

To keep your mezzanine flooring compliant, we can provide you with an annual safety inspection which will detail any recommendations for improvement. Find out more about our inspection services here.

Mezzanine Floor | Industrial Interiors

Maintenance and Safety Tips for Mezzanine Floors

Mezzanine floors are a practical solution to maximise space in industrial, commercial, and even residential buildings. To ensure their durability and safety, it’s crucial to follow proper maintenance protocols and safety measures. Here are some comprehensive tips on maintaining mezzanine floors:

Professional Inspections:

  • Schedule annual inspections by a qualified structural engineer or a certified professional to assess the overall integrity of the mezzanine.
  • Keep detailed records of all inspections, noting any issues found and the actions taken to resolve them.

Routine Visual Checks:

  • Conduct regular visual inspections to identify any signs of wear and tear, such as cracks, rust, or loose bolts.
  • Pay special attention to joints, welds, and connections, ensuring they are secure and intact.

Understand Load Limits:

  • Be aware of the maximum load capacity of your mezzanine floor, which should be specified by the manufacturer or installer.
  • Ensure all staff members are informed about the load limits to prevent accidental overloading.

Regular Load Assessments:

  • Periodically assess the weight of stored items and equipment on the mezzanine to ensure compliance with load limits.
  • Redistribute loads if necessary to avoid overloading specific sections of the mezzanine.

Load Distribution:

  • Avoid placing heavy loads near the edges of the mezzanine floor.
  • Distribute loads evenly across the entire floor to prevent stress on any single point.

Floor Surface Maintenance:

  • Regularly clean the floor surface to remove dust, debris, and spills that could cause slips or damage.
  • Consider using protective coatings or sealants on the floor surface to enhance durability and resistance to wear.

Safety Barriers and Railings:

  • Ensure all safety barriers and railings are securely fastened and free from damage.
  • Inspect gates, handrails, and toe boards regularly to ensure they are functioning properly and providing adequate protection.

Lighting and Visibility:

  • Maintain adequate lighting on and around the mezzanine to ensure good visibility, reducing the risk of accidents.
  • Replace any burnt-out bulbs promptly and consider using LED lighting for better illumination and energy efficiency.

Support Columns and Beams:

  • Inspect support columns and beams for any signs of corrosion, deformation, or other structural issues.
  • Ensure that all bolts and connections are tight and free from rust or damage.

Bracing and Stability:

  • Check all bracing and stabilising elements to ensure they are secure and effective in maintaining the mezzanine’s stability.
  • Address any loose or missing components immediately to prevent structural failure.

Emergency Exits:

  • Ensure that all emergency exits are clearly marked and accessible.
  • Conduct regular drills to familiarise staff with evacuation procedures in case of an emergency.

Signage and Warnings:

  • Install clear signage indicating load limits, safety instructions, and emergency contact information.
  • Use warning signs to highlight potential hazards, such as low headroom or restricted areas.

Training and Awareness:

  • Provide regular training for staff on mezzanine safety protocols, including proper load handling and emergency procedures.
  • Encourage a culture of safety where employees report any potential hazards or issues immediately.

Designing an Effective Mezzanine Floor Plan for Efficient Workflow and Space Utilisation

Mezzanine floors offer a versatile solution for businesses looking to optimise space and enhance workflow within their premises. Whether you’re planning a mezzanine floor for an office space or an industrial setting, these insights will guide you towards a well-planned and productive environment.

Workflow

Optimising workflow on a mezzanine floor is crucial for peak productivity. Key considerations include strategically positioning workstations, utilising smart storage solutions, and incorporating machinery with a focus on accessibility.

For office mezzanine floors, design collaborative spaces to foster communication and teamwork. Pay attention to traffic flow and accessibility for a safer and more efficient workspace. Implementing these strategies transforms mezzanine floors into spaces that maximise square footage and enhance operational efficiency.

Space Utilisation

Maximising available space on a mezzanine floor is critical for businesses aiming to optimise their operational footprint.

Efficient space utilisation not only enhances functionality but also contributes to a more organised and productive work environment.

To achieve this, consider implementing strategic strategies such as:

  • Vertical Storage Solutions
  • Modular Furniture
  • Multi-functional Spaces

Safety Measures

Safety is paramount in mezzanine floor design to create a secure working environment for employees. Adhering to rigorous safety measures not only protects your team but also ensures regulatory compliance.

Emphasise the following safety guidelines:

  • Installation and maintenance of railing and guardrails.
  • Clearly marked signage.
  • Emergency exits and evacuation plans.
  • Maintain proper lighting throughout the space.

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